The Integrated Steel Plant is equipped with state-of-the-art facilities to offer steel in world class standards.
This vertically integrated setup comprises of all the required facilities to manufacture .12 million M.T. of Sponge Iron, .25 million M.T. of Steel Billets, .5 million M.T. of Construction Steel Bars with Waste Heat Recovery/Thermal Power Plants of 80 MW for Captive Consumption and 3rd party sales.
The .25 million M.T. Billet manufacturing facility (Steel Melting Division) includes Steel Melting facility, Steel Refining facility and PLC controlled Continuous Billet casting. The Refining facility has a combination of various processes including Ladle Refining, with on line Chemical Testing, that will enable in manufacturing Billet with exact Chemical Composition as per the customer''s requirement.
Kamachi TMT bars are manufactured in-house of size using billet sizes of 160*160 mm of upto 12 Mtrs length. We regularly export billets as per customers requirement, including Vanadium Billets.
The .5 Million M.T. is fully automated with system PLC controlled Rolling Mill, with German collaboration. We offer sizes range from 8mm to 40mm. 56mm can be manufactured upon special requirements and large order size.
The state of the art 100% Automated German Rolling Mill is designed to roll Billets with assured perfection in diameter and length. The advanced Online induction heater, Presurrized descaler, Horizontal / Vertical stand combination, online looper boxes, 72 meter cooling beds, flying shears and customized controlled precision cutters is equal to top manufacturers in india and unique to south india.The unique Billet Tracking system, right from Billet casting to on line Bars packing, augments the comfort level of customer on the quality of the Bars. Another unique feature of Rolling Mill with its n is, its elevated floor level, which ensures dust-free rolling, resulting in impeccable surface quality of the Bars.
The entire factory is located in a single compound of 350 acres and is completely integrated with all facilities including 2 lane high way roads, 100% zero waste and zero discrage facilites, Health clinic,Ambulance, Waste Management system, Green cover systems, fire fighting systems, safety policies, transport facilties which are required for carrying organized business operations. Also, appropriate categorization of the infrastructure has helped us executing all tasks separately. Every division is treated as it own profit center and is installed with state of the art quality testing laboratories, advanced manufacturing facilitlies and more.